MVR (Mechanical Vapor Recompression) is a highly efficient heat recovery technology that recycles the energy of steam for reuse in processes. At Arsen Process, we design and manufacture MVR systems that reduce energy consumption by up to 90% in steam condensation and evaporation processes.
This technology is used to increase process efficiency, especially in the food, chemical, biotechnology, pharmaceutical, wastewater treatment, and energy sectors.
As a result, the system uses the same energy repeatedly to achieve maximum steam yield with minimum energy.
Arsen Process is one of the few companies in Turkey and worldwide that can design and manufacture MVR systems on an industrial scale. All our systems are made from stainless steel (Duplex, 316L, etc.) with high pressure and temperature resistance and operate with full automation control.
At Arsen Process, we develop solutions that increase energy efficiency and reduce carbon footprint. With our MVR technology, we ensure sustainability in industrial production with low energy, low cost, and zero loss. We recover energy and shape the future with savings.
At Arsen Process, we design industrial-scale distillation and purification systems that elevate the purity, energy efficiency, and product quality of your processes. Our distillation solutions cover thermal, vacuum, fractional, and molecular distillation (short path / wiped film) technologies.
Thanks to these systems, vegetable oils, biotechnological extracts, pharmaceutical components, solvents, and delicate organic molecules are obtained with high purity, safety, and reproducible quality.
Our conventional distillation systems separate components based on differences in boiling point. Our vacuum distillation technology operates at reduced pressure to prevent thermal degradation of heat-sensitive components, enabling energy savings and high product quality.
Application areas:
Fractional distillation systems separate the components of complex mixtures in stages according to their boiling points. They are preferred in chemical and biotechnological productions that require high purity.
Advantages:
Molecular distillation is an advanced technology operating under ultra-high vacuum (10⁻³–10⁻⁴ mbar) used for purifying heat-sensitive and high-viscosity products.
In these systems, the product forms a thin film on a cylindrical surface and, thanks to the short vapor path, achieves maximum purity with minimal thermal stress.
Arsen Process molecular distillation systems:
This technology can also be used as a purification step after supercritical CO₂ extraction.
Arsen Process is one of the few companies in Turkey and worldwide that can design and manufacture distillation and molecular distillation systems at industrial scale.
At Arsen Process, we approach distillation technologies not only as a separation step but as a strategic process that increases product value. From molecular distillation to vacuum systems, we develop all purification solutions with principles of energy efficiency, quality and sustainability. We combine purity with engineering.
At Arsen Process, we design and manufacture industrial-scale evaporation (evaporation) systems. Evaporation processes are a core separation technology that concentrates products by removing the solvent (typically water) from liquid mixtures using thermal energy.
We design single-stage, multi-stage, vacuum, film-type, and mechanical vapor recompression (MVR) systems tailored to process requirements, delivering high energy efficiency and product quality.
Our conventional evaporation systems operate by vaporizing the liquid phase through heat exchangers. With our multi-stage designs, vapor produced in the first stage is reused in subsequent stages—reducing energy consumption by up to 50%.
Kullanım alanları:
Vacuum evaporation technology enables vaporization at low pressure and temperature, preserving heat-sensitive compounds (e.g., natural extracts, essential oils, proteins, and biotechnological products).
Avantajları:
Film-type evaporation systems create a thin film of product on a surface to enable rapid evaporation. These systems are especially suitable for high-viscosity or heat-sensitive products.
Wiped film evaporators use continuous scraper blades to maintain optimal film thickness, providing excellent heat transfer and minimal product residue—ideal for pre-concentration before supercritical CO₂ extraction and molecular distillation.
Arsen Process's MVR (Mechanical Vapor Recompression) systems maximize the energy efficiency of conventional evaporation. Vapor leaving the evaporator is mechanically compressed and reused as a heat source.
Thus:
Arsen Process is one of the few companies in Turkey and worldwide that can design and manufacture integrated industrial evaporation systems, including MVR.
At Arsen Process, we view evaporation technologies not just as a vaporization step but as an engineering solution that optimizes energy management and product quality. We combine design, manufacturing and commissioning expertise with automation capability and process experience. Efficient. Powerful. Sustainable. Arsen Process Evaporation Systems.
At Arsen Process, we provide industrial-scale solutions in physical and chemical separation processes. Every process is unique, so we custom-design each system for product characteristics, process requirements, and energy efficiency.
Our systems cover a wide range of applications—from solid–liquid–gas phase separations to post-reaction purification. Our goal is not only to deliver equipment but to be an engineering partner across the whole process.
Physical separation is based on differences in density, volatility, melting point, solubility or phase. At Arsen Process we develop highly efficient systems using these principles:
Our chemical separation technologies operate using reaction, solvent extraction, ion exchange or pH-based precipitation principles. These processes selectively remove unwanted components while preserving the chemical integrity of the product.
Key chemical separation approaches we use:
Arsen Process is a multi-sector process engineering company. Our systems are successfully applied in the following industries:
Arsen Process is one of the few companies in Turkey and worldwide capable of engineering and manufacturing the full range of physical and chemical separation processes under one roof.
Arsen Process is not just a supplier; we are your process partner from design through commissioning. We analyze separation, purification, and energy-efficiency challenges across sectors and develop application-specific solutions by combining physical and chemical principles. We stand by you at every stage of your process. We solve with science, engineering and experience.